TRACTION BATTERY SOLUTIONS
LEAD-ACID TRACTION BATTERIES
Reliable power.
Matched to your forklift.
Lead-acid traction battery solutions for electric forklifts. Explore plate manufacturing, cell assembly and battery matching — with attention to every process and every connection.
Voltage · Capacity · Tray dimensions · Weight
PRODUCT DESIGN
The right fit goes beyond capacity.
Consider the complete battery system: plate design, mechanical fit, electrical interfaces and access for service.
Tubular Positive Plates
Tubular construction helps retain active material during repeated traction duty. The plate structure depends on the selected model and specification.
Matched to Your Forklift
Confirm voltage, capacity, tray dimensions and weight together, allowing for installation space and the requirements of the complete truck.
Electrical Connection Design
Check connector type and rating, cable routing and polarity so the battery, forklift and charger are correctly matched.
Easier Routine Maintenance
Allow access for electrolyte-level checks and terminal inspection. Where specified, a single-point watering system can simplify routine replenishment.
MANUFACTURING
From raw materials to a finished battery.
A typical lead-acid traction battery manufacturing sequence. Actual process routes and inspection requirements depend on the product and factory documentation.
01 / MANUFACTURING
Materials & Grids
Inspect raw materials before alloy and grid manufacturing. Check composition, dimensions and appearance to support consistent downstream plate production.
02 / MANUFACTURING
Plate Manufacturing
Prepare lead paste and apply it to grids, or fill tubular plates as required by the plate design. Curing and drying support plate and filling quality.
03 / MANUFACTURING
Cell Assembly
Combine positive plates, negative plates and separators. Connect the plate groups, insert them into cell cases and seal the assembly. Check polarity, joints and sealing.
04 / MANUFACTURING
Formation & Testing
Use controlled charging to form the active material and check electrical performance according to the process route. Formation location and sequence vary by product.
05 / MANUFACTURING
Pack Assembly & Dispatch
Match and install cells in the tray, then fit cables and connectors. Recheck voltage, polarity, appearance and identification before final inspection and dispatch.
Manufacturing visuals are AI-generated or AI-enhanced illustrations, not documentary evidence of a specific production line.
FACTORY COORDINATION
Connect manufacturing, fitment and delivery.
Factory value lies in linking requirements, process control, final checks and maintenance support. Confirm equipment, inspection records, delivery arrangements and service scope for your project.
Application Review
Share the forklift model, shift pattern and charging conditions so the proposed configuration reflects actual operating needs.
Process Control
Review the quality checks used for raw materials, plates, assembly and finished batteries. Confirm capabilities through relevant factory records.
Installation Matching
Confirm tray size, permitted weight, lifting arrangements, cables and connectors together for mechanical and electrical compatibility.
Use & Service Support
Clarify charging, watering, inspection and record-keeping requirements at handover. Service scope and response arrangements follow the agreed terms.
Product and testing visuals are illustrative; confirm model-specific data before placing an order.
QUESTIONS & ANSWERS
Select with confidence. Maintain with care.
Confirm the specification before selection and follow the product instructions during use.
Product Design
Why use tubular positive plates?
Tubular construction helps retain active material during cycling. Actual performance also depends on materials, design, manufacturing and operating conditions.
Are DIN and BS batteries interchangeable?
Their dimensional series differ. Check the selected battery and tray dimensions for the specific model; voltage and capacity alone do not establish interchangeability.
How should cycle life be assessed?
Refer to model-specific test conditions and warranty terms. Depth of discharge, temperature, charging and maintenance affect service life.
Selection & Installation
What information is needed for a quotation?
Provide the forklift brand and model, battery voltage and capacity, tray dimensions, permitted weight, connector photos and shift requirements.
Can I choose a higher capacity?
First check space, weight, electrical compatibility and charging conditions against the truck manufacturer’s requirements.
Do connectors and cables need to be checked?
Yes. Confirm connector type and rating, polarity and cable arrangement for both the forklift and charger.
Care & Charging
Are flooded batteries maintenance-free?
Flooded lead-acid batteries normally require electrolyte-level checks and watering. Follow the product maintenance instructions.
How often should water be added?
Use the manufacturer’s instructions and the measured electrolyte level. Duty, temperature and charging conditions affect the interval.
Can any charger be used?
No. The charger must match the battery voltage, capacity range, chemistry and charge profile.
START YOUR SELECTION
Bring the details. Build the right fit.
Prepare the following information before discussing a battery configuration.
01 Identify the Truck
Record the forklift brand, model and required battery voltage and capacity.
02 Measure the Space
Confirm the tray length, width and height, permitted weight and connector arrangement.
03 Describe the Duty
Share shifts, daily operating hours, charger details and the available charging window.
Your Battery Requirements
Forklift brand/model: __________
Battery voltage/capacity: __________
Tray length × width × height: __________
Permitted battery weight: __________
Connector type/photo and polarity: __________
Daily shifts and operating hours: __________
Charger details and charging window: __________